How to Make Easy Box Joints - Finger Joints
Oct 05, · How to make a finger joint/box joint jig. Quick and easy and you don't need a dado stack. Step by step tutorial that can be used on any table gooddatingstory.coms and. Grab the four 50xx12mm x4 pieces of wood. These will be the sides of the finger joint box. Placing two of the pieces of wood together in a vice that are to be joined makes for more accurate marking. Use a square to mark the cut lines across both pieces simultaneously.
Tabbed, or "finger-jointed" boxes are one of the most versatile things you can make with a laser cutter - the possibilities really are endless. However, getting the right box for your requirements is not always easy and often entails lots of post-generation modification, plus how do you choose which tool to use? Are better ones available? There are a bunch of commercial tools that can be used to create laser cut box plans, but I'm not going to cover them here.
I'm pretty passionate about laser cutters and in this Instructable I'm going to show you some free and mostly easy tools to create boxes of all shapes and sizes. Above are photos of some of uow useful things I've created with modifications to simple box designs I'm planning on writing short Instructables for each soon.
I believe my plugin is the most advanced laser cut box generator for Inkscape, and I'd be absolutely ecstatic if you used it, but I'm also very keen to hear what else is out there and I'd like to keep this Instructable as ti master reference for all things box-generator related.
So if you know of something I've missed, ping me in the comments below and I'll add it to the list! Shortly Ginger be posting another Ro with further instructions and bx on how to install and use my box plugin, and examples of the sorts of boxes it can create. Follow me to be notified when it's published! Many thanks for this! There are a lot of different tools out there, and finding "the one" which will do what I want was proving frustrating.
Thank you Reply 1 year ago. You're welcome! Glad it's still helping people. It's a bit old now so if you see anything that could be improved please let me know. Thanks for stopping by to say "thank you"! It's people like you that make the effort of putting this information together worth it. All the best with your lasering journeys.
Just wanted to say I had been equivocating about how to make LED boxes for an upcoming exhibition and had spent way too much time looking at commercial prefabricated options when I stumbled upon the article and hey presto in under 30 minutes I have designed and downloaded the exact boxes I need using the festi tools. I was close to giving it jint up so really from the bottom of my heart can't thank you enough, especially as this was my first use of an Instructables article.
Oh and BTW I'm an artist and just joined up but there is no category for artists in your demographics. How to make a finger joint box a thought that you might want to make your data that bit more of an accurate reflection of your users.
Thanks again! Reply 2 years ago. Hey jonafellow, thanks for your comment, I'm glad it was useful for you. Like most of the content on this site, this article was written by an Instructables user menot Instructables owners - they aren't monitoring comments and I can't do anything about changing demographic options as I'm just a user like you, but perhaps if you contact Instructables directly about it they might be able to change it for you.
How to reprogram vectra key fob 2 years ago on Introduction. Is there any chance you'll create a version of this plugin for LightBurn?
I could easily do the work in Inkscape and then port it over, but it would be so much better to have a dedicated plugin for LightBurn instead. Answer 2 years ago. Two impediments: I don't use LightBurn yet as my controller Leetro isn't supported.
That should be remedied in a couple of months when I plan on swapping it out for a Ruida. Second problem is that last I checked LB didn't support plugins there's a suggestion asking for it - could be some time coming though.
I can think of several tools I could build if it did have a plugin architecture. Watch this space. LightBurn doesn't have an ability for plugins. However, they are working on making it so that you can run Python scripts. I'm not expecting it anytime soon. They are working on it, but it is slow going. Question 2 years ago. I wanted to download the tabbed box maker for inkscape, but I don't know how to make finfer files download from Github.
Yow sorry for the long delay replying. It's been a very busy year for me I've just recently moved countries, and in recent months Mkae haven't even had much time to do my favourite pastime, laser cutting! In case you haven't worked it out yet, you need to click the green "Clone or Download" button near the top right of the page. Then click "a download Zip" on the window that pops up. Extract the contents of the zip file when it downloads, and add it to the Inkscape how to make a finger joint box folder.
This is inside the Inkscape program folder, wherever you installed it, eg. Good luck! I just installed Inkscape and your plug in. But when I try to generate the layout, I get the message "Error: Tab size too small". What am I doing wrong? Sorry for the delay replying. All your settings look ok, did you work out what the issue was? If so, head on over to my GitHub page and log an issue so I can keep track of it.
Sorry for the delay, I just moved countries and things are still very busy. I don't mind sharing them but don't have time just yet to get that organised. PM me to remind me in a month or two and I'll let you know when they're what crown princess mary wore. By SparkItUp Follow.
More by the author:. About: I'm a Kiwi, a maker and a Dad of four kids with a passion for good design, wood craft, technology, and laser cutters. More About SparkItUp ». Here's a list of all box makers I'm aware of, and a comparison of each: Inkscape plugins My Tabbed Box Maker - Comprehensive and easy to use box generator with lots of features: Adjustable kerf "Hairline" line thickness adjustment for Epilog lasers Ability to cut 6, 5, 4, 3 and 2-faced "boxes" Ability to quickly configure slotted internal divisions, both X funger Y Includes a Schroff case generator Thanks to John Slee new Internal divisions can now either be keyed into the box sides or removable Original Tabbed Box Maker As above with fewer features, another virtually identical fork is here.
Another fork of Elliot White's plugin with neat "living hinges" Box Maker - A good solid box maker featuring: Adjustable kerf The ability to create joinnt tabs, either slightly rounded or trapezoidal Configurable number of tabs for each edge Can create a tight 0-kerf plan to use minimal material but joints will be loose Elliptical box maker Fantastic plugin for making beautiful elliptical boxes Web-based generators NO additional software installation required Makercase - basic joibt only ConnectionLab - basic boxes only MakeABox.
Festi Boxes. Lots of different parameterised box types available thanks ffesti for the tip! Joinery - Instructable here is a very cool looking online tool for taking regular un-jointed SVG designs and applying joints of all kinds to edges - not just straight edges or box panels, and not just finger joints: it can also make suitable joints how to make vegetarian mince pies laser cut fabric, cardboard and paper!
NOTE: This tool is designed for adding joints to existing non-jointed what nicknames does the us flag have and shapes, not for building plans from scratch. Participated in the Epilog Contest 8 View Contest. Did you make this project? Share it with us! I Made It! Giant Saw Blade Male Alex in NZ 25 days ago.
Reply Upvote. TheGuy2 2 months ago on Introduction. SparkItUp ynneb Reply 1 year ago. SparkItUp jingelski Reply 1 year ago. SparkItUp jonafellow Reply 2 years ago. EvanescentBodyArt Question 2 years ago on Introduction. Answer Yow. DieterK12 Question 2 years ago.
AndreasR47 Question 2 years ago on Introduction. MattP 2 years ago. Do you have the files for the card boxes to share? They look awesome! Kiteman 2 years ago. Wait, stevia what is it made of project has been on the site for well over a year - how did I not see it??
Thanks, Spark! SparkItUp Kiteman Reply 2 years ago. Thanks Kiteman! I need to update it, I've found even more projects on GitHub since writing this.
Introduction: Box (finger) Joint Jig
Jun 30, · Box (finger) Joint Jig Step 1: Parts and Tools List. If you're building a jig, it's assumed that you already familiar with the above tools and Step 2: Make the Rails. The sizing of your rails may vary with your table saw. The grooves in the SawStop table saw at Step 3: Rip Cut a Back Plane. Tabbed, or "finger-jointed" boxes are one of the most versatile things you can make with a laser cutter - the possibilities really are endless. However, getting the right box for your requirements is not always easy and often entails lots of post-generation modification, plus how do you choose which tool to use?
Box joints are a strong, sturdy, and attractive alternative to dovetail joints. While a through dovetail joint is stronger than a box joint, it's also more complicated to create. However, as you'll see in the following steps, a perfectly-fitting, clean box joint is easy to quickly create with a simple box joint jig for your table saw.
To begin making your box joint jig, determine what width you'll want each of the fingers of the joint to be. Once you've cut the two wooden pieces for the jig, install the stacked dado blade set in your table saw. Position enough chippers in between the two outer blades so that the final width of the cut will match the desired width of the box joint fingers you determined.
Attach the board to your table saw's miter gauge, as shown in the picture above. Slip the miter gauge into the miter slot to the left of the saw blade and check to see that the miter gauge is set to 90 degrees perpendicular to the saw blade. Use your drill to drive a pair of wood screws through the slots or holes in the miter gauge and into the block of wood.
Be certain that the screws are short enough that the point doesn't poke through the face of the board. With the board attached to your table saw's miter gauge, the next step will be to cut a notch on the board to accommodate a spacer block. Slide the gauge back toward your body, clearing the blade again, and then turn off the saw. After the first notch has been cut in the backer board, insert the spacer block through the notch.
Slide the spacer block so that the end is 2 inches past the front face of the backer board, and make a pencil mark on the spacer block against the backside of the backer board.
Cut the spacer block at this cut line. Retain both halves of the piece that you cut, as you'll need both pieces. Next, remove the miter gauge from the table saw and turn it upside-down, exposing the bottom side of the backer board. Place a small amount of glue into the notch and position the spacer block in the notch so that the cut you just made is flush with the backside. Pre-drill and countersink a screw attaching this spacer block to the backer board.
With the spacer block installed, re-position the miter gauge into the left slot of the table saw. Then, remove the two screws that mounted the jig to the miter gauge. Slide the box joint jig a bit to the right, using the remaining portion of the spacer block that you cut off in the previous step to adjust the width of the jig. With the jig positioned so that the installed spacer block is now precisely one box joint finger's width past the dado blade, re-attach the backer block to the miter gauge using the two screws you just removed.
The box joint jig is now complete. To begin cutting a box joint, you'll need the two pieces of stock into which you'll be cutting the joint. Typically, these two pieces of stock will be the same thickness and width, as in two corresponding sides of a drawer box. Before making the first cut, adjust the depth of the stacked dado blade on the table saw to match the thickness of the stock being cut.
To make the first cut, position the board on the edge so that the end edge of the board that will be cut is flat on the table. Slide the board to the right so that it butts up against the spacer block, leaving the edge flat against the table.
After verifying that the board is extending upward square to the table saw the face, clamp the board against the jig with a small woodworking clamp. Notice the picture above as an example. Turn on the table saw and push the jig all the way through the stacked dado blade. This first cut will cut a new notch in the jig in addition to cutting the board.
After the jig clears the blade completely, pull the jig back toward your body past the blade again and turn off the saw. This slight extension can be sanded after the final assembly of the box joint. After the first finger has been cut, remove the clamp from the jig and re-position the board so the newly cut notch slides onto the spacer block on the jig. Check to see that the edge of the board is flush with the table and re-clamp the board to the jig, as shown in the picture above.
Cut the second notch in the same manner that you cut the first. Remove the clamp, adjust the board so that the second notch now slides onto the spacer, re-clamp, and cut the third notch. Continue this procedure until all of the needed finger notches on this edge of the board have been cut. The procedure for making the first notch in the second, corresponding board is different than the procedure used to cut the first.
If you cut the second board the same way as you cut the first, the edges of the board won't match up when you assemble the joint. To align the second board, place the edge of the board against the table and the face against the jig's backer board as before , but this time, slide the board to the right so that the top edge of the board just barely covers the notch in the jig. Clamp the board to the backer board and cut the first notch.
This notch should be much like a rabbet joint , where the full width of the notch matches the edge of the board. After completing this first notch, remove the clamp, slide the board to the right so that the first notch is positioned over the spacer block.
Re-clamp the board to the jig and cut the second notch. Continue this procedure as before until all of the finger notches have been cut. With the box joint fingers on both boards cut, check to see how well you did by dry assembling the box joint. The joint should fit snugly, but the fingers should not be too tight. The fingers should extend just slightly past the outside face of the corresponding board. When it's time for final assembly, apply a small amount of woodworking glue on all faces of the box joints on both boards, assemble the joint, and clamp the boards in place.
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Measure content performance. Develop and improve products. List of Partners vendors. Install the Stacked Dado Blade Set Once you've cut the two wooden pieces for the jig, install the stacked dado blade set in your table saw. Show Full Article. Your Privacy Rights. To change or withdraw your consent choices for TheSpruceCrafts. At any time, you can update your settings through the "EU Privacy" link at the bottom of any page.
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